Full Automatic Turnkey Adhesive Sealant Manufacturing Line Integrated Mixing Drying Conveying and Dust Removal System with PLC Intelligent Control

Customization: Available
After-sales Service: 1year
Warranty: 1year

Product Description

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Overview & Basic Info

Model NO.
GZM_30L
Type
Volumetric Filling Machine
Automatic Grade
Automatic
Material Type
Liquid
Filling Valve Head
Multi-Head
Filling Principle
Pressure
Structure
Linear
Application
Food, Beverages, Daily Necessities, Chemicals
Voltage
220V 50/60Hz
Filling Accuracy
0.2%
Specification
1850*850*1600mm
Packaging Size
160x80x180cm
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Specifications

Processing materialsEpoxy Putty
Viscosity range200,000-250,000 cps
Production capacity500L/batch
Sodium silicateSodium Silicate Product Line
Plant process featuresApplicable for almost all industrial work
Core competencyAdvanced technology innovation ability
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Detail Display & Process

Automatic Turnkey System

System Process Flow

Based on material characteristics and production requirements, the system utilizes a horizontal plow-type vacuum drying design. The equipment features an integrated structure encompassing powder conveying, automatic liquid batching, mixing, drying, and intelligent control.

Powder conveying

Powder Unpacking System: Dust-suppressed feeding with built-in dust collection to reduce loss.

Liquid dispensing

Automated Liquid Dispensing: Pressurized transport with heating jackets up to 180°C and high accuracy sensors.

Control system

Control System: Siemens PLC with touch screen for real-time monitoring and formula storage.

Cleaning system

Cleaning System: 360° rotating high-pressure spray heads for CIP one-button cleaning.

Supporting units

Supporting Units: Integrated oil heating and air-cooled chiller (10-200℃ control range).

Mixed drying system

Mixed Drying: Horizontal plowshare mixing with vacuum condensation for fast drying cycles.

Technical Layout
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Key Benefits

Full Automation: Integrates feeding, batching, mixing, drying, and filling to minimize manual labor.
Environmental Protection: Enclosed conveyor system and efficient dust removal ensure a clean workshop.
High Precision: Intelligent metering systems ensure stable batch ratios and product consistency.
Efficiency: Combined plow blades and vacuum systems significantly shorten drying times.
Smart Management: PLC control with data traceability and fault logging for operational optimization.
System Overview
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Our Capabilities

We are a professional manufacturer specializing in filling machines, packaging systems, and weighing automation. With facilities spanning 60,000 m2, we design customized solutions for petrochemical, paints, food, and pharmaceutical industries. Our engineering team focuses on safety, high-precision weighing, and user-friendly operating systems.

Facility
Workshop

Main Product Lines:

  • • Drum & IBC Filling Systems
  • • Liquid Filling Lines (1L to 200L)
  • • Powder Bagging Machines
  • • Valve Bag & Open Mouth Fillers
  • • Big Bag / FIBC Stations
  • • Palletizing Solutions
System Part 1
System Part 2
System Part 3

Frequently Asked Questions

1. What materials can this filling machine process?
The system is designed for a wide range of materials, including high-viscosity liquids like epoxy putty (200,000-250,000 cps), chemicals, paints, oils, and food products.
2. What is the filling accuracy of the system?
The equipment features a high-precision weighing system (utilizing Mettler Toledo sensors) achieving a filling accuracy of 0.2%.
3. Is the cleaning process automated?
Yes, the system is equipped with 360° rotating high-pressure cleaning spray heads and a CIP (Clean-in-Place) system for efficient, one-button cleaning with no dead corners.
4. How is the temperature controlled during the process?
The machine includes an integrated heating and cooling unit with a temperature control range of 10-200℃ and a precision of ±1℃.
5. Does the system support data traceability?
Yes, the Siemens PLC-based control system supports formula storage, fault log recording, and full-process data traceability for quality control and optimization.
6. Is the equipment suitable for dust-sensitive environments?
Absolutely. It features a fully enclosed conveyor system and a built-in dust collector to suppress dust and prevent contamination during material discharge.

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