Full Automatic Turnkey Extraction and Reaction Processing Line for Chemical, Pharmaceutical and Food Industries

Customization: Available
After-sales Service: 1year
Warranty: 1year

Product Description

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Basic Info & Overview

Model NO. GZM_200L Type Weighing-type Filling Machine
Automatic Grade Automatic Material Type Liquid
Filling Principle Pressure Filling Accuracy 99.99%
Voltage 220V 50/60Hz Packaging Barrel / Drum
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Specifications

Processing materials Epoxy Putty
Viscosity range 200,000-250,000 cps
Production capacity 500L/batch
Process features Applicable for heavy industrial work
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Detail Display

Processing Line Overview

Process Flow

Based on material characteristics and production requirements, this horizontal plow-type vacuum drying system features an integrated design. The structure encompasses powder unpacking, conveying, automatic liquid batching, mixing, drying, and intelligent control.

Powder System

Powder Conveying

Small bag feeding station suppresses dust and prevents impurities. Built-in dust collectors reduce losses during discharge.

Liquid System

Liquid Dispensing

Raw materials are pressurized to the mixer. Includes heating jackets (up to 180°C) and high-precision weighing sensors.

Control System

Control System

Independent electrical cabinet with PLC and touch screen. Manages mixing, vacuum, and temperature units in real time.

Cleaning System

Cleaning System

Equipped with 360° rotating high-pressure spray heads for one-button CIP cleaning with no dead corners.

Supporting Units

Supporting Units

Integrated heating and cooling units provide a range of 10-200℃ with ±1℃ precision control.

Drying System

Mixed Drying

Horizontal plowshare mixing dryer uses jacketed heat exchange and flying blade deagglomeration.

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Product Features

  • Fully integrated feeding, batching, mixing, drying, and filling.
  • Enclosed conveyor system with efficient dust removal.
  • Intelligent metering ensuring stable batch ratios.
  • Rapid homogenization significantly shortening drying cycles.
  • PLC control with formula storage and data traceability.
  • Compact integrated design for flexible plant adaptation.
  • Online cleaning system to avoid cross-contamination.
  • High-precision weighing for industrial-grade consistency.
Full Automation Line
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Professional Capabilities

Specializing in industrial weighing, filling, and packaging systems, the equipment serves various industries including petrochemical, paint, oil, food, and pharmaceutical sectors. The engineering focus remains on high technology development, quality enhancement, and humanized operating systems.

Quality Control
Manufacturing
Assembly

Main Product Lines:

  • Drum & IBC Filling Machines
  • Liquid Filling Lines (1L to 200L)
  • Powder & Granule Bagging Systems
  • Valve Bag & Open Mouth Fillers
  • Big Bag / FIBC Filling Stations
  • Conveyor, Palletizing, and Sealing Solutions

Frequently Asked Questions

1. What types of materials can this system handle?
The system is designed for high-viscosity materials like epoxy putty (up to 250,000 cps), as well as various liquids, oils, and chemical powders.
2. Is the filling process fully automated?
Yes, the system integrates the entire process from feeding and batching to mixing, drying, and filling, significantly reducing manual intervention via PLC control.
3. How does the system ensure filling accuracy?
The equipment utilizes high-precision weighing sensors (such as Mettler Toledo) and pressure-filling principles to achieve an accuracy rate of 99.99%.
4. Can the drying cycle be customized for different products?
Absolutely. The PLC system allows for formula storage, and the horizontal plowshare mixing dryer with flying blades can be adjusted to optimize drying cycles for specific material traits.
5. What cleaning features are available for fast line changes?
The mixer is equipped with 360° rotating high-pressure cleaning spray heads and a CIP (Clean-in-Place) system, enabling rapid, one-button cleaning to prevent cross-contamination.
6. Is the equipment compatible with international safety standards?
Yes, the manufacturing process is ISO-compliant and the equipment is CE-certified, ensuring safety and durability in material handling operations worldwide.

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